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Tire Manufacturing and Products

タイヤおよびゴム製品メーカー向けソリューション

タイヤおよびゴム製品の製造には、混合、押出、硬化の際に必要不可欠な加熱と冷却工程があります。光熱費を効率良く管理することは、製品の品質、ブランドロイヤルティ、作業工程の信頼性確保、オペレーションコストの管理には必須です。ナルコ ウォーターは、お客様が作業工程の効率アップを図り、水の使用量を最適化するとともに、エネルギー消費の削減とコスト節約を実現し、市場競争力を高められるよう支援します。

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BLADDER CURING SOLUTIONS

Bladder curing is a critical step to ensure product quality in tire manufacturing. Dissolved oxygen in hot water can lead to premature failure of the bladder, which results in high tire scrap cost and frequent downtime. The Nalco Water Corrosion Stress Monitor detects changes in oxidation/ reduction stress, determines corrective action and respond in real-time by changing oxygen scavenger feeding to protect the system.

STEAM RELIABILITY IN TIRE PRODUCTION

Reliable steam generation lead to optimized curing cycles and reduced scrap rate. 3D TRASAR™ for Boilers provides reliability, extended asset life as well as reducing total costs of operation with labor, water and energy savings.

WATER LEAK DETECTION

Due to the vast and complex use of water in tire production, leaks are common and difficult to fix. Nalco Water diagnostic TRASAR™ and 3D TRASAR™ for cooling water and boiler systems can help find and maintaining optimized use of water. The Nalco Water team will partner with you to find and implement projects that improve your total cost of operation at your tire manufacturing plant.

1. Cooling Water Treatment Services

  • スケールおよび腐食防止
  • Microbiological control 
  • Water conservation and reuse 
  • 3D TRASAR™ Technology advanced monitoring, automation and alarming to deliver optimal performance and savings 
  • Nalco Water System Assurance Center – expert system monitoring: 24/7/365 
  • Water treatment for TCU efficiency and asset life improvement 
  • Cleaning services

2. Water Pretreatment Solutions and Services

  • Pretreatment equipment, including reverse osmosis and membrane systems
  • Chemical treatment programs for liquid/solid separation
  • Reduce fouling from carbon black in plant water with 3D TRASAR™ monitored filtration
  • Nalco Water System Assurance Center – expert system monitoring: 24/7/365

3. Boiler Water Treatments and Services

  • スケールおよび腐食防止
  • Energy and water use optimization  
  • 凝縮物の腐食防止
  • Pretreatment equipment: RO, softeners and demineralizers  
  • 3D TRASAR™ Technology –monitoring, automation and alarming to deliver optimal performance and savings  
  • Nalco Water System Assurance Center – expert system monitoring: 24/7/365

4. Wastewater Treatment

  • Chemical treatment programs for liquid/ solid separation  
  • Oil removal/ metals removal  
  • Carbon black removal  
  • Hydraulic water treatment
Tire Manufacturing Facility Diagram

5. Extruder Water Tire Contact Water

  • System monitoring for quality assurance including extrusion water pH and conductivity control to ensure tire tack  
  • Filtration solutions and removal of contaminants
  • Microbiological monitoring and control
  • 3D TRASAR™ Technology – monitoring, automation and alarming to deliver optimal performance and savings
  • Nalco Water System Assurance Center – expert system monitoring: 24/7/365 

6. HVAC Performance Solutions and Services

  • Air handler coil cleaning
  • Air filtration
  • Water Safety plans, cleaning and disinfection 


Value Added Services
  • Water recycle, reuse and conservation
  • オペレータートレーニング
  • Analytical testing
  • On-site auditing
  • Equipment consulting

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